Start With a 3D Modeling Application
Source: Autodesk (Left) / FreeCAD (Right)
To produce something with one of these 3D printers you need to start with a “printable” file that you can download from somewhere like Thingiverse or generate your own file with a 3D modeling program like AutoCAD from Autodesk. There are also plenty of other applications like Sketchup a free 3D modeling program or FreeCAD as the name says, a free and open source modeling program. From a CAD program you generally move to an STL (Standard Tessellation Language) industry-standard file format that can be read by the 3D printer application. Tessellation, by the way, is a term associated with the manipulation of polygons in rendering complex 3D models in computer graphics applications and now, in 3D printing.
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Fused Filament Fabrication
Most of the “affordable” 3D printers work on a principal similar to inkjet printers but instead of laying down dots of ink on paper to build a 2D image, most of these 3D printers lay down successive layers of plastic to form a 3D object. The technology is referred to as fused filament fabrication or additive manufacturing as it feeds a plastic filament through a “print head” similar to a hot glue gun. One drawback to these first generation affordable or desktop 3D printers is that “printing” an object can take a long time. With “print” speeds measured in cubic centimeters per hour, a typical small model might take about an hour on a 10 cm-cubed per hour printer. Of course, printers using thinner layers in the 100 micron range, that produce finer details will usually take longer to print than a printer using thicker, 300 micron layers. 3D printers commonly have a heated bed that helps prevent models from warping during the printing process. The Cube 3D printer includes a water soluble glue to hold the model to the platform that releases the model when dipped in water.
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How Much Plastic Does It Take To Make A Yoda?
Source: Solidoodle GalleryMost 3D printers use 1.75mm or 3mm filaments of ABS (acrylonitrile butadiene styrene) or PLA (polylactic acid) while some printers also use PVA (polyvinyl alcohol) or HDPE (high-density polyethylene). Filament generally runs around $20 a pound. The Solidoodle folks say the small 3-inch wide Yoda model shown above used about 40 cents worth of filament.
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Recycle Old Plastic Bottles Into Filament
There are people working on ways to lower the cost of filament using do-it-yourself extruders like the Filabot that can make filament out of recyclable plastics. Imagine grinding up an old soda bottle and feeding it into your own extruder to produce a 3D model.
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Who Needs a 3D Printer?
The question of why anyone would need their own 3D printer reminds of the same question asked many years ago why anyone would need a personal computer. The Christmas cookie video shows what can be done with a 3D printer with some imagination and a “modified” 3D printer but it goes to show that when you put a new tool in front of imaginative people there’s no telling what can happen.
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Ready-To-Print 3D Libraries
One a more practical level there are new sources appearing all the time for 3D models to print. One of the more popular sites is called Thingiverse that has a wide assortment of files you can downdload and print. Some other sources include 3Dvia and 123D
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Check Out Our Roundup of Affordable 3D Printers
Here’s a roundup of 3D printers in the $500 - $2000 range along with videos that show how they work.
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Comments
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